Two sheets of 4'x8' plywood, 23/32" (practically 3/4")
You need some place to work, but you don't need anything fancy.
Hey that old shelf looks like a perfect control panel...
I started by measuring and cutting the sides from the 3/4 plywood. Then I put it together to sand the edges.
I used a 3/32" router slot cutter bit to make the slot for the t-molding.
Then I added some support bars with wood glue and screws.
The sides are getting pretty much done.
I cut the piece of wood to shape, and drilled the holes for the buttons. The strange cut-out in the front is for the trackball.
View from the back of the control panel. The wood is a little thick, so I routed half an inch out for the joysticks, so the shafts will be a nice length on top.
Here is the control panel after drilling and sanding. I also glued a front piece and routed a soft round front edge.
I cut the pieces as I assembled them, here I added base, and the lower front and back pieces. The lower front has a cut-out for the coin door.
Propping it up with the control panel and the coin door.
I drilled and routed the speaker and speaker grille support
Mounting the marquee lamp and the speaker panel.
I cut out the monitor bezel from the same plywood as well
This little contraption holds the monitor nice and snug.
I mounted the buttons, the joysticks the trackball and the spinner
I knew I'd end up servicing this thing all the time so I built a keyboard drawer
The backside is removeable in case I need to get in there
The WAF (Wife Acceptance Factor) was high enough that I got to keep it in the living room. At least until Christmas...
It didn't fit, so I ditched the case
I ripped out the motherboard mount, the drive and powersupply - this is now mounted directly inside the machine on the wood
Computer mounted inside the cabinet. Also coin door and power strip.
Got this nice coin door, all new and working so you you'll have to bring quarters if you want to come and play.
Happ USB backlit Trackball, original Wico ms-pacman joysticks (8-way), Oscar Spinner
Buttons galore. Also a Hagstroms KE72 keyboard controller and an ME4 spinner controller
Plans for the control panel layout, printed from AutoCAD and taped on top of the control panel to mark the drill centers
View from the back, underneath the control panel. Wired for speed, not beauty...
Keyboard and trackball controllers mounted inside
I made two of these ground wire hardnesses for easy wiring
Then a bunch of wires like this.
The controls are wired into a 40 pin IDE flat cable. This goes straight into the KE74 keybaord controller.
I needed a way to get power into the cabinet, so I slaughtered an old computer power supply.
and cut out a whole and screwed it to the back of the cabinet.
Nice. from the back. I haven't connected the fan. There will be a a fan blowing air out at the top of the cabinet intead.
I ripped apart an old Yama PC speaker set.
I cut out some foam that I spray painted black that fits in the routedd slots pretty well. You don't notice the speakers at all in stanrard room lighting - and it's completely acoustically transparent
Speakers mounted on the inside
Either the spinner or the ME4 must be broken since the spinner doesn't do anything when I plug it in. I decided to hack an old ball-mouse to make it work without the ME4.
I ripped out the guts of the mouse, and mounted the board so that the optoswitches connect to the spinner wheel. Works like charm!